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There is a sense in some markets that the paper and pulp industry will decline owing to the digital technologies with which people interact every day. While this might be considered logical, the reality is completely different. In fact, the paper and pulp industry has experienced a steady growth and will continue to do so in 2021. Production of paper increased by more than 450% in the last decades and the demand of paperboard in the world is expected to grow significantly, driven by e-commerce and big retailers increasing their presence in the online sales universe. This sustained growth in production capacity and paper consumption presents several fire risks to companies and exposes communities that develop around paper mills, to the impact of disasters caused by these fire risks. Fire risks in the paper and pulp industry Paper and cardboard are combustible, but this is not the only fire risk found in these types of industries. Raw materials and finished goods storage are sensitive to fire. In addition, the paper making process includes several stages where fires can occur, due to hot surfaces or poor ventilation. The most relevant fire risks on a paper plant are: Storage Areas: As mentioned before, paper and cardboard are combustible. Solid paper blocks and reels have hard surfaces that don’t ignite easily, but usually these reels can suffer minor damages or have loose sheets that significantly increase the fire risk. When paper reels are stacked in columns, gaps in the center can act as chimneys and when fires start in the bottom of the stack, this chimney effect will accelerate smoke and hot air spread, increasing vertical and horizontal flame spread. Wood and Bale storage fire risks Bale storage also presents a high fire risk, as loose materials are always present Raw materials for the paper making process can have two main sources, forestry products (mainly wood) or recycled cardboard and paper. Wood storage presents several challenges, especially due to wood chips that are highly combustible and, in some cases, even explosive. Bale storage also presents a high fire risk, as loose materials are always present. Fire in baled paper is difficult to extinguish and generates heavy smoke. In many recycling facilities, these paper bales are stored outdoors, where paper or rags soaked in flammable liquids, embedded between the paper sheets, can ignite resulting in a fast spreading fire. Chemicals, flammable liquids and gases In addition, it is possible to find different types of chemicals, flammable liquids and gases that are used in the paper making process. These materials have their own fire-related risks that need to be taken in consideration. Production Areas: In pulp factories, there are several long-distance conveyors that transport wood and wood chips. These conveyors constitute a fire risk and the most probable causes of fire are bearing damage, overheating of the conveyor and igniting chips in the environment. IR dryers, a common source of fire After the wood has been transported, chipped and digested, the paper making process becomes extremely humid, due to the large amounts of hot water and steam needed. But, as soon as the pulp fiber sheet starts to dry, the hot surfaces in contact with the paper sheets can be a source of ignition. IR dryers used in the process are also a common source of fire in the paper industry. When the sheet of paper is formed, close contact with reels and bearings moving fast can create static electricity that could ignite loose paper or airborne particles. Problems like these are likely to be more extensive in tissue mills. Paper dust is generated in certain parts of the process, especially where paper shits are slit or cut. Poorly insulated steam pipes lead to fire Poorly insulated steam pipes can ignite paper dust or even their own insulation materials. In addition, paper dust gathers in the ventilation grills of machinery, causing overheating and igniting as well. Heated oil is used in several parts of the process as well and if a malfunction occurs on the Hot Oil Roll systems, leaks might occur, exposing hot surfaces to this oil and causing ignitions. A paper mill has hydraulically operated machinery, where leaks or sprays might ignite as well. Service Areas: As in many other manufacturing facilities, several service areas can be found. Electrical and network equipment rooms have an inherent fire risk due to damaged wires or equipment, overheating or short circuits in high voltage circuits. Transformer and generator areas entail fire risks as well. High fire risk for boiler rooms Flammable gas distribution systems can be ignition sources, in case of leaks or damaged pipes or valves Hot water and steam are key components for the paper making process. For this reason, paper plants use high capacity boilers that can be powered by flammable liquids or gases. A high fire risk can be considered for boiler rooms. Flammable gas distribution systems can be ignition sources, in case of leaks or damaged pipes or valves. In addition to the fire risks mentioned in these areas, many maintenance operations can also pose fire risk, especially when hot works are being performed. Sparks caused by welding or the use of certain tools can ignite paper sheets or dust in the air. Poor housekeeping and buildup of paper dust, for example, increases the risk associated with maintenance and construction works. Prevention, the first line of defense According to the Health and Safety Executive from the United Kingdom, 60% of fires on paper mills are caused by machine faults and poor housekeeping. The first line of defense to avoid fire risks in paper plants is prevention. As mentioned before, a high number of fires in these types of facilities occur because of poor housekeeping and machine malfunction. The key is to identify the risks and possible ignition sources, and apply measures to minimize them. As in many industries, fire protection has two main components: Passive and Active protection. Passive fire protection measures Passive measures include fire rated walls, ceilings, and floors in the most critical areas. Chemical storage areas should be physically separated from other dangerous areas, if this is not possible then the walls separating areas should be fire rated and materials must be stored in a way that minimizes the risk of fire spread by radiation or conduction. Proper compartmentalization and intumescent protection of structural elements should be part of the package as well. Passive measures include proper ventilation and smoke control. As mentioned before, paper dust is a major fire risk, which is why ventilation and cleaning of hoods over the paper machine is important to minimize the possibility of ignition. Fire resisting construction should be designed with the following goals in mind: Protection of escape routes Form compartments to contain fires that might occur Separate areas of higher fire risk Protect load bearing and structural members to minimize risk of collapse Sprinkler systems, gas extinguishing systems and hose reels Active fire protection includes sprinkler systems, gas extinguishing systems and hose reels to support fire brigades Active fire protection includes sprinkler systems, gas extinguishing systems and hose reels to support fire brigades. Finished goods stored indoors should be protected with sprinkler systems and the same should be considered for chemical storage areas and certain raw materials. Paper bales, ideally should be protected by sprinklers that are suitably designed to cope with the height and located, in all cases, 3 meters above the level of bales stacked vertically (which should not exceed 5 meters height). Spark detectors in hoods, pipes and ventilation systems Dangerous sparks could be generated in several parts of the paper making process, which is why spark detectors must be installed in hoods, pipes, and ventilation systems. Water spray and CO2 systems can be used to protect machinery against these risks. Means to fight fires, like extinguishers and hose reels, should be provided to support fire brigades. All the elements should be properly identified and all personnel should be trained and made aware of the location of such devices. Importance of fire alarms Fire alarms are required in all paper mills and fire alarm call points should be provided in all locations, according to international guidelines, such as NFPA 72 or EN54. The spread of flames and smoke in paper, wood and chemical storage might become extremely fast. For this reason, early detection is critical. Many technologies might be applied in the different areas of a paper plant. Nevertheless, there are dusty or humid areas where regular heat or smoke detectors might fail under certain circumstances. For these areas, especially located outdoors, innovative state-of-the-art detection solutions might be applied, like Video Fire Detection (VFD). NFPA 72 standard for flame and smoke detection NFPA 72 provides guidelines to implement this technology for flame and smoke detection NFPA 72 provides guidelines to implement this technology for flame and smoke detection, opening interesting alternatives for designers and fire protection engineers. Many EHS managers and fire protection professionals selected VFD, because it is the only fire detection solution that effectively covered their needs. Many engineers, specialized in fire protection for paper plants, explained that they tested linear heat detection, aspiration smoke detection, IR/UV detectors and even beams, but none of these technologies performed as they needed on the dirtiest or more humid areas. Video Fire Detection (VFD) solutions Outdoor storage areas are often unprotected, because deploying flame or heat detection in large open areas can be costly and mostly ineffective. VFD solutions can detect smoke and flames in outdoor conditions, allowing the monitoring and protection of wood and paper bales in large areas. Fire detection and alarm systems should be designed with the following goals: Minimize risk of fires, including the use of fire detection technology in areas where regular detection technologies cannot be implemented or are not practical. Minimize risk of flame and smoke spread, with state-of-the-art detection algorithms that guarantee fast and effective detection. Also, reliable algorithms minimize the possibility of nuance or unwanted alarms. In case of a fire, fast detection gives occupants life-saving time to reach to a place of safety, before the flames and smoke have spread to dangerous levels. Global production of paper and pulp reached 490 million tons in 2020, with many industries and markets depended on the paper and pulp supply chain. That is why innovative ways to protect this supply chain, are key to sustain the paper market growth in the future.
Want to know an easy way to judge the quality of a fire department? Look at how much they train. Career, volunteer or combination, fire departments become successful through training. Yet all training is not equal. Focus too much on hands-on training (HOT) and you could be missing important legal and compliance updates. Lean heavily on web-based training and you may fail to identify shortcomings in skills proficiencies. Keep students confined to a classroom and you may lose their interest quickly. Not surprisingly, a balance of all three types of training is needed to produce competent, empowered firefighters. For this article, I was challenged to think about what’s missing from our current fire training programs. As I thought about the varied way we approach fire training, three issues jumped out at me. Base training on facts and statistics Take advantage of new technologies Incorporate policy into your training Your training program should also be strong in the types of calls you respond to most Base Training On Facts And Statistics If your department has a robust training program, outlined by a calendar of various topics and employing a mix of HOT, online and classroom training, you’re ahead of the curve. But even in departments with well-developed training programs, training is often based on preference or habit, not data. Think about the topics in your training program. Do you know why they’re included? Do they match your call make-up? Are they targeting specific skill shortcomings? (And yes, we all have them!)What’s missing from many fire department training programs is a detailed needs assessment What’s missing from many fire department training programs is a detailed needs assessment that in turn establishes a factual basis for the year’s training topics. The needs assessment should include: Surveying the members to determine the types of training they want or feel they need. Measuring firefighter proficiency on basic tasks, such as NFPA 1403 drills, NFPA 1710 drills and EMS patient assessment skills audits, to assess personnel by mandate or by industry best practice. This will identify skills deficiencies to address through training. Incorporating call volume statistics and details. A significant percentage of the calls fire departments respond to are EMS and vehicle extrication But I’d venture to guess the training programs of most departments don’t match those percentages. Yes, you need to train for the high-risk, low-frequency tasks. But your training program should also be strong in the types of calls you respond to most. Incorporating these “facts and stats” into your training program will help you keep it fresh, relevant and interesting. Firefighters can use their phones and tablets to access department training information and complete training assignments Take Advantage Of New Technologies There is something to be said for back-to-the-basics, keep-it-simple firefighter training. But it’s a mistake to ignore technological advances. From teaching safe apparatus backing procedures to practicing hoseline deployment and Vent/Enter/Isolate/Search (VEIS) tactics, instructors have more options than ever before. Some instructors regard simulators as second-rate to “the real thing.” Certainly, simulation and other forms of technology-driven instruction can’t replace the value of hands-on experience. But they can augment it in important ways. Driver simulators, for example, not only save money because apparatus don’t have to be taken out of service or sustain wear and tear; they also provide an environment where firefighters can learn without risk of injury. If sitting behind a computer isn’t your kind of thing, live-burn simulators, vehicle fire simulators and hazmat simulators are available—and they all significantly boost training efficiency.Technology will never replace hands-on instruction, but it can facilitate it But you don’t need fancy simulators to incorporate technology into your fire training program. Learning management systems (LMS) are another important tool that can increase training program efficiency. Although they’ve been around for a long time, LMS continue to improve. The ability to integrate with mobile devices is huge, allowing firefighters to use their phones and tablets to access department training information and complete training assignments. Leveraging this technology can allow you to more efficiently manage information, schedule training and free up valuable time needed for other important tasks. If you’ve attended some of the larger regional or national fire conferences recently, you may have had the opportunity to see audience response technology in action. By capturing the firefighters’ responses to questions in real-time, instructors can adjust the material to reflect students’ knowledge level. Audience response is also simply a great way to keep firefighters engaged. Technology will never replace hands-on instruction, but it can facilitate it. If you’re using training methods that haven’t changed in decades, something’s missing from your training program. Without incorporating policy into your training, you’re only giving your firefighters half the equation Incorporate Policy Into Your Training I saved the biggest and best for last. When I work with fire departments across the country, I repeatedly discover the failure to incorporate policy into training. Think about it: Training curricula are almost always designed around procedures—the how of doing something. But isn’t the why just as important? And that’s what policy is all about. Without incorporating policy into your training, you’re only giving your firefighters half the equation.Inevitably firefighters will encounter times when following the procedure isn’t possible Inevitably firefighters will encounter times when following the procedure isn’t possible. That’s when policy training kicks in—firefighters understand the fundamental objective, and they can think on their feet about how to achieve it. Training on policy also helps departments address the issues that so often get firefighters into trouble. How many of your firefighters really understand your department’s social media policy? What about the rules surrounding sick time usage? These are things that trip up firefighters time and time again. If you’re not training on policies, it’s unlikely firefighters remember them. How many of your firefighters really understand your department’s social media policy? In addition, normalization of deviance is a risk to every organization. When personnel fail to follow policies and no negative repercussions result, it can quickly establish a new normal. Policy-based training resets the “normal” and makes sure that members of the organization comply with the policy and not what they think the policy says.Most line-of-duty death reports cite failure to comply with policy or lack of adequate policy Fire instructors often avoid training on policy because they regard it as boring or unrelated to what really matters—firefighter safety and survival. Yet most line-of-duty death reports cite failure to comply with policy or lack of adequate policy as contributing factors in the incident. If you’re worried that policy will make your training program dry and uninteresting, link it to real-world events. An online search provides lots of examples of when things went wrong and how adherence to policy might have produced a different outcome. And limit policy training to small chunks. Take out a 10-page policy and go through it line by line, and your students’ eyes will glaze over in seconds. Instead, look for ways to enrich your current training by bringing relevant pieces of policy into it. Your firefighters will be learning the department’s policies without even realizing it! Focus On Continuous Improvement Fire chiefs and fire instructors have a challenging job. Budgets are tight, and training is often one of the first things to be cut. Yet we need firefighters to be proficient in all-hazards response. Every department has a long training wish list. But if we focus on continuous quality improvement, we can get a little better each year. Looking for opportunities to incorporate statistics, technology and policy into our training is a good place to start.
California’s seventh-largest fire agency, the Sacramento Metropolitan Fire District, has taken delivery of two Toyne Pumper Tankers. These two trucks are the district’s first Toyne-built apparatus. Both pumper tankers will replace older engines, enhancing their capacity to fight fires. For twenty years, the Sacramento Metropolitan Fire District (Metro Fire) has kept a watchful eye over a 359 square mile territory, which encompasses 23 communities and nearly 745,000 residents. To cover this region, Metro Fire has around 600 firefighters, 360 apparatus, and operates out of 41 stations. Each year they respond to tens of thousands of calls, taking over 80,000 calls in 2012 alone. The district’s new Toyne apparatus were designed to meet the needs of the growing communities. Quick fire suppression Each apparatus is equipped with a pair of Waterous CSPA 1000 and E511-C pumps Customized with identical specifications, Metro Fire’s pumper tankers are equipped with bolted/painted stainless steel bodies and are mounted to the Kenworth T800 two-door chassis. Power comes from a Paccar MX 13 engine (producing 510 peak horsepower) and an Allison 4500 EVS transmission. For quick fire suppression, each apparatus is equipped with a pair of Waterous CSPA 1000 and E511-C pumps that are controlled by a Fire Research Pump Boss pressure governor. To complement the pumps’ ability to quickly move water, a 2,000-gallon UPF storage tank was installed. An ICI SL Plus tank gauge monitors the tank. Strengthening response effectiveness Metro Fire’s trucks are fitted with additional equipment that will strengthen response effectiveness. Each apparatus has an Akron Apollo Hi Riser monitor, a set of Whelen PFS2 telescoping lights, and a Foam Pro 1600 Class A foam system. “Delivering two Toyne Pumper Tankers to the Sacramento Metropolitan Fire District is something we are very proud of,” said Michael Schwabe, President of Toyne, Inc. “Serving such a large fire district, the men and women of Metro Fire deserve apparatus that can handle any call, and that’s what we do at Toyne: build apparatus that are ready to take the call.” Sacramento Metro’s latest fire apparatus were sold to Metro Fire by Hi-Tech Emergency Vehicle Service, a Toyne dealer based out of Oakdale, California.
In Sonoma County, California, Geyserville Fire Protection District (GFPD) strengthened its emergency response capabilities after receiving delivery of a customized pumper from Toyne, Inc., a fire apparatus manufacturer. The latest addition to their fleet comes at a time when the threat of wildfires is an ever-present concern for the district. Earlier this fall, members of the GFPD were among the countless number of first responders that worked tirelessly to contain the Kincade Fire – the largest wildfire to ever occur in Sonoma County. Bolted stainless steel GFPD’s new pumper is mounted on a Spartan Metro Star SMFD chassis and features a 10-inch raised roof cab. Fitted with a 380-horsepower Cummins ISL 9 engine and an Allison 3000 EVS transmission, the apparatus has the power to meet the demands of Sonoma County’s diverse terrain. This Toyne is built with bolted stainless steel, ensuring a long life of service. Water is dispersed by a 1,250-gallon-per-minute Hale Qflo pump, CBP PTO pump, Fire Research Total Control pressure governor, and also includes an Akron Hi Riser monitor. Geyserville’s new apparatus is equipped with a 600-gallon UPF tank and an ICI SL Plus tank gauge. Additional features include a Foam Pro 2001 Class A foam system and Fire Research SPA530-Q28 telescoping lights, allowing GFPD to be prepared for any call. Other unincorporated communities We are very proud to deliver this pumper to the Geyserville Fire Protection District" “We are very proud to deliver this pumper to the Geyserville Fire Protection District,” said Michael Schwabe, president and CEO of Toyne, Inc. “With their unwavering dedication in responding to emergencies on a moment’s notice, they deserve to have equipment and apparatus that are up to the task. And their Toyne Pumper is destined to serve and take the call without hesitation too.” Formed in 1996, Geyserville Fire Protection District serves over 5,000 residents in Geyserville, Alexander Valley, Chalk Hill, Dry Creek Valley, and other unincorporated communities of northern Sonoma County, California. In total, the district covers more than 215 square miles of Wine Country. To protect the county’s largest fire district, GFPD utilizes three fire stations and a fleet of more than eight apparatus. The district is operated by two full-time and 31 volunteer firefighters. On average, crews respond to nearly 600 calls per year. High-Wind conditions On October 23, 2019, GFPD and other fire units responded to a call about a brush fire on John Kincade Road northeast of Geyserville. Due to high-wind conditions in the area, the fire grew rapidly over several days. Members of the fire district, along with hundreds of other responders, worked around the clock to battle the blaze and assist with evacuations in what is now called the Kincade Fire. After spreading through more than 77,000 acres, the wildfire was fully contained on the 6th of November. Driven to become better prepared for future wildfires, the delivery of their Toyne Pumper marks another step toward that goal. The pumper was sold to Geyserville by Hi-Tech Emergency Vehicle Service, Inc., a Toyne dealer based out of Oakdale, California.
As a professional firefighter, one has likely grown accustomed to people depending on them when disaster strikes their property. And just as the fellow citizens depend on them to suppress a dangerous fire, they depend on fire hoses and other equipment to function efficiently so that the firefighter can do their job. Below is a look at the key role handline nozzles play in extinguishing fires and how they can ensure that the nozzle is kept in good working order. Why is proper nozzle maintenance so important? “The most important element for firefighters to remember with regard to nozzles is that the nozzle is your primary weapon. As such, it’s extremely important that you care for it properly; it should be taken care of in the same manner that a soldier would care for their weapon. You should have a thorough understanding of its operation, maintenance requirements and any special features”, Mike Kirby, Fire Rescue Magazine. nozzle maintenance No two fires are exactly alike. A handline nozzle plays a vital role in extinguishing fires because it performs three important functions that help firefighters customize their approach to a fire. In addition to controlling the flow of water, a nozzle provides the proper reach to access the fire and enables a firefighter to create the proper reach and angle while spraying the fire. Without the proper maintenance, a nozzle may fall short in one or more of these areas, preventing a firefighter from extinguishing a fire. What tasks should be performed during maintenance? Maintaining the handline nozzle is a relatively simple process that can be performed by anyone who uses a fire hose. Any firefighter who uses a hose should receive comprehensive training on nozzle maintenance and should receive ongoing training on a regular basis. Here are some of the key tasks that you should cover when performing nozzle maintenance: Gasket inspection: Check the gasket housed within the female coupling to make sure that it is intact. Regular cleaning: Clean and flush the nozzle regularly to ensure that it is free of dust, dirt, road grime, and brackish water that can impact water distribution. Lubrication: Only lubricate where and when based on manufacturer recommendations. Component check: Inspect the nozzle, including swivel, handle, pistol grip, baffle head and bumper, and any other moving parts to make sure that it is fully intact and has no damaged or loose components Flow testing: Make sure that the nozzle is producing a robust stream of water before deeming it ready to use. It is recommended that nozzles be flow tested using a flow meter. tips and recommendations How frequently should nozzle maintenance be performed? While the frequency of nozzle maintenance will ultimately depend on how frequently one uses the nozzle, a general rule of thumb is to perform a visual inspection of the nozzle every day and comprehensive maintenance with flow testing at least once weekly. General cleaning should be performed after every use to ensure that the nozzle is ready for immediate use. If one detects a faulty or missing component, they should reach out to a dependable firefighting equipment supplier immediately to order replacement components. Depending on the condition of the nozzle, a full replacement might be a more cost-effective long-term option. If one is unsure about the best way to proceed, a product expert can provide tips and recommendations. inconsistent water flow What can happen if one fails to properly maintain handline nozzles? Failure to maintain a nozzle can produce a host of unpleasant consequences and may even prevent firefighters from saving lives. Potential problems range from inconsistent water flow and pressure to the inability to dispense water. Here are some of the possible problems that can arise if one fails to properly maintain the nozzle: Poor water flow: Accumulation of debris inside the nozzle can negatively impact the quality of the water stream Lack of pressure: A poorly maintained nozzle may not deliver the pressure needed to reach a fire Nozzle seizing: If nozzle components are not well lubricated, the nozzle can “seize up” and fail to deliver water onboarding and training platforms What steps can one take to make nozzle maintenance a top priority? As a firefighter, it is up to them to make sure that the gear and equipment is in good working order. Securing buy-in from the leadership team is always a good first step to ensure that maintenance receives the proper emphasis. Ideally, nozzle maintenance should be incorporated into the onboarding and training platforms. For best results, firefighters should have hands-on opportunities to examine a nozzle and identify any missing components or flaws. Flow testing should also be included in the training materials to ensure that users fully understand how a nozzle can dictate how a fire is extinguished. firefighting equipment industry What is the single best way to ensure that the nozzle is in good working order? Even if you follow the tips above and keep the handline nozzle in good working order, there is no guarantee that the nozzle will work perfectly with every use. The single best step they can take to ensure that the nozzle is properly maintained is to seek the guidance of a leader in the firefighting equipment industry. For over 100 years, Akron Brass has helped professional firefighters in the United States, Europe, Latin America, Africa, and Southeast Asia keep their equipment in proper working order. As an ISO-certified company, Akron Brass is committed to continually improving our nozzle testing and quality assurance procedures. The company leaves no stone unturned in their efforts to ensure that the firefighters find a reliable handline nozzle that meets the needs of their fire department. The company can also provide guidance related to maintenance and spare parts. firefighting equipment experts Proper nozzle maintenance is a critical procedure that should be a top priority for every fire department. Failure to maintain the nozzles can interfere with water flow and prevent firefighters from extinguishing a fire. To help ensure that the handline nozzles are properly maintained, contact the firefighting equipment experts with Akron Brass. With over a century of experience in the fire equipment industry, they have factory trained specialists across the globe who can assist everyone with their needs.
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